Custom Foam Packaging Products
With over five decades of experience as a full-service foam fabricator, Atlas Foam Products is a leading custom foam packaging supplier. We understand the integral role of cushion packaging foam in protecting and ensuring that your products and items are shipped, moved, and stored safely. Whether you need packaging for storage, distribution, sale, or use, we provide high-quality custom-fabricated foam packaging inserts and protective foam packaging solutions designed to meet your unique protection and shipping needs.
The combination of our engineering and packaging design expertise, and precision foam manufacturing and fabrication capabilities allow us to provide high-performing, long-lasting custom foam packaging solutions. Also, we have access to an array of custom foam to help you select the ideal foam material that best fits your protective packaging needs.
We offer a variety of precision cutting and manufacturing capabilities to create custom fabricated foam packaging products. As an extension of your company, Atlas Foam Products will evaluate the challenges and issues with your existing packaging. We will consider a wide range of factors before tailoring a foam solution, including product weight, fragility, size, level, level of protection, shipping and storage environments, and both display and handling requirements. After comprehensive examination of your unique project needs, industry specifications, and application requirements, we will deliver the perfect protective packaging solution that is also economical, reusable, and practical.
Custom Packaging Applications
Atlas Foam Products has custom designed, engineered, and fabricated a diverse range of custom protective foam packaging products. As a custom foam packaging supplier, we can cut and fabricate custom foam packaging solutions for shipping boxes, crates, and storage containers. Our foam packaging product will meet your unique protection needs and offer high levels of damage and impact protection, insulation, shock absorption, and vibration dampening properties.
Common applications and industries that use our custom fabricated foam packaging inserts include the following:
- Medical packaging
- Cushion and protective packaging
- Food packaging
- Industrial equipment
- Consumer products
- Scientific instruments
- Military equipment
- Sensitive electronic equipment
- Safety equipment
- Pharmaceuticals
- Glassware and dishes
- Wine and liquor bottles
Foam Materials for Custom Packaging
At Atlas Foam Products, you will work closely with one of our foam experts. After reviewing the pros and cons of each foam material and your packaging requirements, we will help you pick the right foam material for your next custom foam packaging project.
The following are some of the foam material options you can choose from:
Polyurethane Foam - both ether and ester
- Lightweight, durable open-celled foam
- Ideal for protecting lightweight, delicate items that have space in between the item and outer packaging
- Good for one-time use packaging inserts
- Custom die cut for precision and accurate cuts
- Hand cut for small quantity runs or simple fabrication projects
- Available in military spec, anti-static, and fire-retardant options
Polyethylene Ethafoam Foam
- Lightweight, durable closed-cell foam
- Ideal for protecting heavier items or inserts that require higher durability and protection
- Suitable for moisture-resistant applications
- Excellent vibration dampening and shock absorption
- Custom die cut for precision and accurate cuts
- Hand cut for small quantity runs or simple fabrication projects
- Available in military spec, anti-static, and fire-retardant options
- Layered after 4” thickness
Expanded Polystyrene Foam
- Lightweight, rigid closed cell foam
- Cost- and labor-efficient option
- Ideal for small quantities where item is not overly fragile, or items just need to be held in place
- Hotwire or bond pieces to make inserts
Polylam Foam
- Lightweight, durable closed-cell foam
- Ideal for protecting heavier items or inserts that require softer foam
- Suitable for moisture-resistant applications
- High strength-to-weight ratio
- Excellent vibration dampening and shock absorption
- Custom die cut for precision and accurate cuts
- Hand cut for small quantity runs or simple fabrication projects
- Layered after 4” thickness
Crosslinked Foam
- Lightweight, versatile, durable, fine closed-cell foam
- Smooth, uniform finish make it ideal for promotional products and display
- Better aesthetics in thinner pieces (1” or less)
- Excellent cushioning and protective characteristics
- Custom die cut for precision and accurate cuts
- Layered after 1” thickness
Ready to Get Started?
Send us your project specifications and our team of experts will get you a quote as soon as possible.
They developed a simple yet sophisticated foam packaging for my product, which has a complex shape. They will provide great quality packaging solutions for your products.
Have Questions?
Give us a call at 818-837-3626 or fill out the form to send a message to one of our Foam Experts. We proudly provide services to local areas including Los Angeles, San Fernando Valley, Santa Clarita Valley, Simi Valley, Ventura, Oxnard, Orange County, Riverside, San Bernardino, and the Contiguous U.S.
