Military Foam Packaging & Custom Fabrication for Defense Applications
Military and defense manufacturers have trusted Atlas Foam Products for over 50 years as their go-to custom military foam fabricator. We specialize in high-performance custom foam packaging inserts, components, and assemblies engineered to meet the most demanding military and defense specifications — including MIL-PRF-26514, A-A-59136, and A-A-59135.
As a leading military foam packaging supplier, we serve defense OEMs and prime contractors throughout the United States. Our military-grade foam packaging solutions offer lightweight construction, superior durability, flame-retardant performance, and a lower total cost of ownership compared to alternative materials.
Custom Military Foam Packaging Solutions
Military and defense operations demand packaging and protection materials that perform flawlessly under extreme conditions. As a certified military foam packaging supplier, Atlas Foam Products engineers custom foam packaging solutions that withstand intense environments, deliver superior equipment protection, and meet rigorous compliance standards. Whether your application calls for equipment storage, transport protection, or field-ready defense foam packaging, our foams are purpose-built for optimal performance.
Military and Defense Foam Applications:
- Transportation Protection and Blast Protection
- Insulation
- Construction
- Vehicle Seating & Interior Components
- Weapons & Equipment Case Inserts
- Aerospace & Defense Packaging
- And Many More
Weapons & Equipment Case Inserts
Equipment control and protection is a critical requirement in military, aerospace, and defense maintenance environments. Atlas Foam Products fabricates custom precision-cut foam inserts designed to organize, protect, and account for every piece of equipment in a kit or case.
Our equipment/weapon control foam solutions include:
- Color-contrast foam layers for instant visual tool accountability
- Box and case inserts in polyethylene and polyurethane foam
- Custom cavities made to fit each item
- Foam designed to fit in your case/Box
Used widely in military aircraft maintenance, naval operations, and ground vehicle servicing, our foam custom foam inserts help ensure equipment is not left behind — a mission-critical requirement.
Custom Military Foam Fabrication Capabilities
Atlas Foam Products offers extensive custom foam fabrication capabilities tailored to military specifications, delivering precise custom foam packaging inserts, assemblies, and components for defense contractors nationwide:
- Design
- Atlas Foam can design your custom foam from technical drawings or create a whole new design based on your requirements and equipment.
- Bonding
- We bond multiple foam pieces for custom sizes, ensuring a perfect fit for any application.
- Different foams can be combined, varying in size, shape, and density for versatile solutions.
- Our foams can be laminated to secondary or customer-provided materials for added functionality.
- Fabrication
- Slitting to required thickness
- Custom hand fabrication to meet customer specifications or for smaller runs.
- Die cutting provides precise and consistent dimensions.
Military-Grade Foam Materials for Defense Applications
Our military-grade foam materials offer unmatched durability, moisture resistance, and shock absorption — properties essential for aerospace and defense packaging applications. Engineered to withstand harsh field conditions, our custom foam packaging solutions deliver reliable protection for sensitive military equipment and electronics.
Compliance and Performance
- MIL-PRF-26514 Performance Specifications: We supply MIL-PRF-26514G Type I, Class 2, Grade C-compliant foam for qualifying applications.
- PPP-C-1752 & A-A-59135/59136 Specifications: We stock and fabricate foam compliant with PPP-C-1752, A-A-59135, and A-A-59136 for military cushioning and packaging applications.
Polyethylene Ethafoam
We stock polyethylene Ethafoam® that offers lightweight, durable, and dependable foam solutions to the military, defense, and aerospace industries.
- Meets A-A-59135 specifications
- Meets A-A-59136 specifications
- Meets PPP-C-1752 specifications
- Available in anti-stat and fire-retardant options
- Available in custom-cut sheets, rolls, and fabricated inserts for military foam packaging applications
- Ethafoam 4101FR is specially formulated to contain flame-retardant
- Meets Federal Standard FAR 25.853 (a) and Airbus Directives ABD 0031 requirements for use in commercial aircraft interior compartment components
Polyurethane Foams
We stock polyurethane foams that are ideal for military, defense, and aerospace applications. For example, polyester foam is ideal for such applications because it meets flame and performance requirements and offers excellent sound-absorbing, shock and vibration dampening, insulation, and thermal stability.
- Polyurethane Ester
- Meets MIL-P-26514 specifications
- Meets MIL-PRF-26514G, Type 1, Class 2, Grade C specifications
- Meets FR Test UL 94 HF-1 specifications
- Offered in 2# density
We also offer Pyrell®, which is an intumescent sound-absorbing and fire-retardant foam material that forms a protective shield between the flame and foam underneath.
- Meets AMS 3507E, Type 1 specifications
- Meets FAR 25.853
- Offered in 2# density
- Ideal for custom foam packaging inserts in weapons cases, transport containers, and equipment storage solutions
Frequently Asked Questions About Military Foam Packaging
Q: What is MIL-PRF-26514 foam?
MIL-PRF-26514 is a U.S. military performance specification for flexible polyurethane foam used in packaging, cushioning, and general applications. Atlas Foam Products stocks and fabricates foam compliant with MIL-PRF-26514G, Type I, Class 2, Grade C.
Q: What foam meets PPP-C-1752 specifications?
PPP-C-1752 Is an inactive Federal Specification for cellular plastic foam used in military packaging. Our polyethylene Ethafoam® meets PPP-C-1752 along with A-A-59135 and A-A-59136 (commercial replacements for PPP-C-1752) specifications.
Q: Do you ship military foam packaging outside California?
Yes. While we are based in California, Atlas Foam Products supplies custom military foam packaging and components to defense contractors and manufacturers throughout the United States.
Get Started With Atlas Foam Products Today
Ready to source custom military foam packaging for your defense application? Atlas Foam Products is your trusted military foam packaging supplier with 50+ years of proven experience. Contact us today at 818-514-5040 or fill out our online form to speak directly with a foam fabrication expert — we are your partner in defense excellence.
They developed a simple yet sophisticated foam packaging for my product, which has a complex shape. They will provide great quality packaging solutions for your products.
Have Questions?
Give us a call at 818-837-3626 or fill out the form to send a message to one of our Foam Experts. We proudly provide services to local areas including Los Angeles, San Fernando Valley, Santa Clarita Valley, Simi Valley, Ventura, Oxnard, Orange County, Riverside, San Bernardino, and the Contiguous U.S.
