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recycled closed-cell polyethylene foam fabricator

Recycled Closed-Cell Polyethylene Foam Fabricator

As a trusted recycled closed-cell polyethylene foam fabricator, Atlas Foam Products delivers eco-conscious, performance-driven solutions tailored for packaging electronic components, automotive parts, and industrial equipment. Our custom fabrication capabilities and experience working with materials like Stratocell RC ensure reliable cushioning, reduced environmental impact, and the design flexibility your project demands.

With over 50 years of fabrication experience and a commitment to quality and sustainability, Atlas Foam offers engineered solutions made to order—cut, shaped, and configured to meet the demands of today’s protective packaging challenges.

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What Is Stratocell RC?

Stratocell RC is a closed-cell polyethylene foam made with a minimum of 60% recycled content. Lightweight and durable, this 1.5# density foam is engineered for repeat-impact performance and is an excellent alternative to virgin PE foams for companies looking to lower their environmental footprint without compromising quality.

As a recycled closed-cell polyethylene fabricator, Atlas Foam uses Stratocell RC to create sustainable packaging components that perform under pressure. Stratocell RC is available in plank form and is easy to fabricate, making it a strong choice for industrial and commercial applications where both cost and sustainability are considerations.

Key Features of Stratocell RC

Stratocell RC offers many of the same performance attributes as virgin PE foam, making it a viable choice for protective packaging, while contributing to circular manufacturing goals.

  • Made with a minimum of 60% recycled polyethylene content
  • 5# nominal density for reliable cushioning and shock absorption
  • Excellent compression and recovery characteristics
  • Water-resistant, non-abrasive, and chemically inert
  • Compatible with die cutting, shaping, and laminating
  • Reduces virgin plastic use and supports sustainability initiatives

Precision Fabrication – Down to 1/8” Increments

What sets Atlas Foam apart as a Stratocell RC recycled PE fabricator is our ability to customize materials with precision and consistency. Our team can cut Stratocell RC foam to thicknesses as fine as 1/8", allowing us to fabricate custom pieces like inserts or layered assemblies for exact packaging needs.

Our in-house conversion capabilities include:

  • Plank skiving and sheet thickness control down to 1/8"
  • Multi-layer lamination for added durability and function
  • Die cutting
  • Adhesive bonding and part kitting for complex assemblies

Whether you're shipping a single automotive sensor or large industrial subassemblies, we deliver cost-effective foam components ready to perform and protect.

in-house conversion capabilities
Applications for Stratocell RC Foam

Applications for Stratocell RC Foam

Stratocell RC is ideal for protective packaging applications where lightweight durability and environmental responsibility are key. Atlas Foam supports a wide range of markets with custom-fabricated recycled foam parts, including:

  • Electronics: Shock-absorbing foam inserts for circuit boards, computer parts, and consumer tech
  • Automotive: Protection for sensors, control modules, and delicate components in transit
  • Industrial Equipment: Vibration-isolating packaging for heavy tools, assemblies, and instrumentation
  • Returnable Packaging: Reusable dunnage and custom trays designed for long life cycles
  • Kitting and Assembly: Precision-cut foam parts included in larger component kits or toolkits

With closed-cell structure and dimensional consistency, Stratocell RC foam meets performance expectations while helping you align with environmental initiatives.

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Why Choose Atlas Foam as Your Fabricator?

Atlas Foam Products is more than a material supplier—we’re a full-service partner equipped to design, prototype, and fabricate high-performance foam solutions. As a recycled foam fabricator, we provide fast, scalable, and custom foam fabrication with expert guidance from design to delivery.

We’re trusted by OEMs, logistics teams, and packaging engineers because we offer:

  • Sustainable material options with verified recycled content
  • Clean, repeatable fabrication to exact customer specs
  • Responsive lead times and scalable production volumes
  • Foam engineering support for custom packaging solutions
  • Experience across critical industries like electronics, automotive, and aerospace

By sourcing Stratocell RC through Atlas Foam, you gain a competitive edge in both performance and sustainability.

Request a Quote from Atlas Foam Products

Looking for a reliable recycled closed-cell polyethylene fabricator? Atlas Foam Products is ready to help. Contact us today to request a quote or speak with a technical expert about your application. We’ll help you determine the right Stratocell RC thickness, shape, and packaging configuration for your needs.

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Have Questions?

Give us a call at 818-837-3626 or fill out the form to send a message to one of our Foam Experts. We proudly provide services to local areas including Los Angeles, San Fernando Valley, Santa Clarita Valley, Simi Valley, Ventura, Oxnard, Orange County, Riverside, San Bernardino, and the Contiguous U.S.

Phone: 818-837-3626 Proudly Serving the Greater Los Angeles Area
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