Your Reliable Polyethylene Foam Fabricator for Custom Applications
Atlas Foam Products is a trusted polyethylene foam fabricator, providing tailored foam solutions for industries ranging from aerospace to arts. Our expertise in converting and customizing premium materials like Ethafoam® Plus 220 makes us a go-to partner for companies that demand consistent quality, versatility, and performance. Whether you need engineered cushioning, structural support, thermal insulation, or shock absorption, our in-house capabilities deliver the foam products you need—precisely fabricated and production-ready.
As a vertically integrated fabricator with over 50 years of experience, Atlas Foam offers hands-on support from prototype through production, with the speed and precision your business demands.
What Is Ethafoam® Plus 220?
Ethafoam® Plus 220 extruded polyethylene foam is known for its uniform cell structure and enhanced performance characteristics. Produced by laminating a 1/4", 6lb Polyethylene Foam to a 2.2# Ethafoam. The combination of materials created a higher durability for consistent performance across demanding applications.
With excellent shock absorption, compression resistance, and moisture resilience, Ethafoam® Plus 220 is ideal for applications in construction, logistics, automotive interiors, protective packaging, and even custom sports and leisure gear. Atlas Foam converts and fabricates this material to exacting customer specifications, providing finished components that are strong, stable, and tailored to use-case requirements.
Key Advantages
Ethafoam® Plus 220 stands out for its combination of durability, flexibility, and consistency. Its closed-cell structure makes it ideal for both protective and structural applications across diverse industries.
- Excellent energy absorption and cushioning
- Uniform structure for clean cuts and consistent performance
- Lightweight and non-abrasive
- Water-resistant and suitable for indoor and outdoor use
- Recyclable and chemically inert
- Broad temperature range tolerance
- Compatible with lamination and multi-layer fabrication
Laminated Polyethylene Foam Options
Atlas Foam can bond sheets of Ethafoam® Plus 220 to other foams or substrates using heat, adhesive, or pressure-sensitive films, depending on the details of your project.
Laminated foam is especially useful in applications where added thickness, durability, or function is required. Typical uses include:
- Multi-layer protective packaging for electronics and medical equipment
- Custom inserts with color-coded layers for easy identification
- Floor underlayment or expansion joint filler in construction
Our custom lamination capabilities allow us to supply engineered foam solutions that meet the aesthetic and functional needs of your market, whether that’s impact resistance for logistics or clean presentation for retail packaging.
Industries We Serve
Ethafoam® Plus 220 is a material of choice across a wide spectrum of industries due to its strength, reliability, and adaptability. Atlas Foam is proud to support the following sectors with custom-fabricated foam components:
- Packaging: Custom foam trays, inserts, and enclosures for high-value items
- Construction: Insulation pads, expansion joint fillers, and vibration dampeners
- Automotive: Interior trim support, under-hood insulation, and component packaging
- Sports and Leisure: Helmet inserts, protective padding, and sports gear packaging
- Medical: Diagnostic equipment packaging and sterilizable foam kits
- Logistics: Returnable foam dunnage and reusable transport cushioning
- Aerospace and Defense: MIL-SPEC-compliant inserts, vibration isolation, and lightweight protection
- Arts: Museum-quality display foam and art shipping supports
If your project demands lightweight durability, Ethafoam® Plus 220 is a proven solution—and Atlas Foam is the fabricator who can bring your concept to life with precision.
Why Work With Atlas Foam Products?
Choosing the right polyethylene foam fabricator is key to ensuring performance, cost-efficiency, and timely delivery. Atlas Foam Products is built to support customers across the U.S. with responsive service and expert foam conversion.
Our competitive edge includes:
- Custom prototyping and short-run production available
- Scalable high-volume production for OEMs and contract manufacturers
- Precision die-cutting, laminating, and skiving
- In-house engineering support and material selection guidance
- Fast lead times and reliable shipping across the contiguous U.S.
We tailor every solution to your application, whether you need cushioning that meets ISTA/ASTM shipping standards or product display foam that aligns with your brand’s visual identity.
Request a Quote Today
Looking for a trusted partner to fabricate Ethafoam® Plus 220 or other polyethylene foams? Contact Atlas Foam Products today for a custom quote. Our technical experts will help you select the right foam density, thickness, and fabrication method to meet your exact needs, on budget and on time.
Have Questions?
Give us a call at 818-837-3626 or fill out the form to send a message to one of our Foam Experts. We proudly provide services to local areas including Los Angeles, San Fernando Valley, Santa Clarita Valley, Simi Valley, Ventura, Oxnard, Orange County, Riverside, San Bernardino, and the Contiguous U.S.
