Reticulated Polyurethane Foam Supplier
Atlas Foam is a leading reticulated polyurethane foam supplier specializing in custom fabrication for high-performance applications. Our open-cell foam creates superior air and fluid flow, making it ideal for filtration, sound absorption, fluid management, and more.
With in-house capabilities like precision die cutting, slitting, and shaping, we deliver tailored foam solutions that meet exact performance requirements. Whether you need 10 PPI or 90 PPI, we help you choose the right material – and make it work for your product.
Featured, Characteristics, and Benefits of Reticulated Polyurethane Foam
- Large, open cells offer excellent filtration capabilities
- Lightweight and versatile
- High tensile strength
- Flexible and bendable without breaking
- Excellent compressibility
- Strong vibration dampening and sound absorbing capabilities
- Low thermal conductivity and heat resistant
- Highly resistant to mildew and chemicals
- Tear resistant
- Low odor
Custom Reticulated Foam Fabrication for Filtration and Fluid Management
Reticulated polyurethane foam features an open-cell structure that allows for controlled airflow and liquid passage, making it ideal for filtration and fluid management.
As a custom reticulated polyurethane foam supplier, Atlas Foam fabricates solutions that meet exact porosity and durability requirements across industries.
From air filters and fluid reservoirs to wicking components and flow-through systems, our foam provides consistent performance in demanding environments.
We offer tailored die cutting and shaping to ensure every piece functions precisely where and how you need it.
Low PPI Reticulated Foam for Coarse Filtration and Packaging Solutions
Low PPI (pores per inch) reticulated polyurethane foam features larger, more open cells that support high flow rates and debris capture. This is incredibly effective for coarse filtration applications where maximum airflow or drainage is required, such as HVAC pre-filters or automotive intake systems.
Its lightweight and shock-absorbing properties also make it well-suited for custom packaging inserts and protective cushioning.
Our experts are happy to customize low PPI materials to match your exact size, density, and performance needs.
Medium PPI Reticulated Polyurethane Foam for Cleaning and Sealing Applications
Medium PPI reticulated polyurethane foam strikes the balance between structure and porosity, making it a versatile option for both absorption and surface contact. As a trusted reticulated polyurethane foam supplier, we fabricate medium-grade foam for a wide range of commercial and industrial uses, especially where controlled fluid movement and flexibility matter most.
Common applications include the following:
- Cleaning Pads and Sponges: Absorbent, durable, and effective for both industrial and consumer use
- Automotive Gaskets and Seals: Conforming foam that resists compression and seals out moisture
- HVAC and Appliance Filters: Captures dust and particles without restricting airflow
- Fluid Wicking and Distribution: Used in medical, cosmetic, or electronic applications
- Protective Case Inserts: Offers a snug fit with just enough give for delicate parts
Our foam fabrication capabilities allow us to tailor each product to the right density, thickness, and shape – delivering consistent results, whether you’re ordering a single prototype or a full production run.
Precision Foam Fabrication from 10 PPI to 90 PPI
Atlas Foam offers precision fabrication of reticulated polyurethane foam in a full range of porosities, from coarse 10 PPI to ultra-fine 90 PPI. Whether your application requires airflow, filtration, or cushioning, we tailor each material to meet exact specifications.
As a dedicated 10 PPI - 90 PPI reticulated polyurethane foam fabricator, we provide the control and consistency required for performance-critical components.
High-Quality Reticulated Foam Products
At Atlas Foam, we offer reticulated foams with a variety of pores per inch (PPI). We have designed and fabricated numerous solutions using reticulated foam. We are capable of designing, fabricating, and manufacturing reticulated foam products to your custom specifications.
Foam Sizes and Dimensions
We supply reticulated polyurethane foam in sizes ranging from the following:
- Up to 16” thickness
- Up to 72” width
- Up to 144” length
We can accommodate larger and custom sizes by bonding additional or multiple pieces together.
Foam Firmness
We offer reticulated foam in a variety of PPI sizes, ranging from 10 PPI to 90 PPI.
Specialty Foams
Atlas Foam Products carries a specialty Dri-Fast foam material that is highly suitable for outdoor use where the presence of water and moisture is frequent. This specialty reticulated polyurethane foam is anti-microbial and prevents moisture buildup, making it highly desirable material for patio and outdoor furniture. Its open-cell structure and porous nature allows a substantial amount of airflow and water to drain through. This also helps prevent water retention and inhibits the growth of mildew and mold.
Foam Density
PPI is an important characteristic that helps distinguish the different types of reticulated foam. The PPI value helps determine the types of application and how the foam is used. As the PPI value increases, the pores sizes or openings decrease in size. For example, reticulated foam with a lower PPI value is generally designed to enhance and promote greater air flow, because of the larger pore sizes. In contrast, reticulated foams with high PPI value are ideal for sound absorption and liquid filters.
Foam Colors
We offer PPI reticulated filtration foam in charcoal and natural/white.
In-House Foam Shaping, Slitting, and Die Cutting Capabilities
Our in-house manufacturing gives us complete control over quality, lead time, and customization. As a reticulated polyurethane foam supplier with full fabrication capabilities, we create complex parts with accuracy and repeatability – and you never have to rely on third parties.
Our in-house foam services include:
- Precision die cutting for high-volume production with tight tolerances
- Slitting and skiving for custom thickness and layering
- Hot-wire and contour cutting for 3D shapes and complex profiles
- Lamination and adhesive application for assembly-ready foam parts
- Custom shaping and assembly for ready-to-install solutions
By keeping everything under one roof, we speed up delivery, reduce waste, and ensure your foam works exactly the way it should.
Request a Quote from a Trusted Reticulated Foam Fabricator
Atlas Foam delivers high-quality, custom-fabricated reticulated polyurethane foam solutions with fast turnaround and precision workmanship. Our in-house capabilities support everything from 10 PPI to 90 PPI applications in filtration, fluid management, sound absorption, and more.
Request a quote today and partner with a reticulated polyurethane foam supplier that understands performance, scale, and speed.
Availability
Contact our team for details about the availability of our Reticulated Polyurethane Foam.
Price
Each order is individually quoted. Give us a call at 818-837-3626 or fill out a Quote Request Form with your project specifications for material, quantity, size, color, density, and any other requirements.
Repeat Orders
Atlas Foam will store all dies and production equipment. Dies remain the property of the customer, until called for. A purchase order or other authorization is sufficient for repeat orders.
Similar Foam Materials
They developed a simple yet sophisticated foam packaging for my product, which has a complex shape. They will provide great quality packaging solutions for your products.
Have Questions?
Give us a call at 818-837-3626 or fill out the form to send a message to one of our Foam Experts. We proudly provide services to local areas including Los Angeles, San Fernando Valley, Santa Clarita Valley, Simi Valley, Ventura, Oxnard, Orange County, Riverside, San Bernardino, and the Contiguous U.S.
